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Sag Mill Power Calculations

• AG Autogenous & SAG Semi-Autogenous Mill

2018-4-17 · Mill Power required at pinionshaft = (240 x 16.5 x 1.025) ÷ 0.746 = 5440 Hp; Speed reducer efficiency: 98%; 5440 Hp ÷ 0.98 = 5550 HP (required minimum motor output power). Therefore select a mill to draw at least 5440 Hp at the pinionshaft.

Modelling SAG milling power and specific energy

2015-1-1 · Fig. 1. SABC A/B milling circuit. Scw = solid concentration by weight fraction in the SAG mill feed; Jb = balls charge (bulk fraction of the SAG mill volume); N / Nc = fraction of the SAG mill critical speed; Pc = SAG mill power consumption (kW); % −6″ +1″ = % of the fresh feed in the size range −152 +25 mm.

GROSS POWER CALCULATOR SMC Testing

2020-3-24 · calculations by the user. If the mill has cone ends the model automatically calculates the volume of the cone ends as well as the volume of balls/rock in the cone ends from the cylindrical section data that the user inputs. In SAG mills the total filling relates to the combined rock and ball volume (including voids),

Ball Mill Design/Power Calculation

2015-6-19 · The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum ‘chunk size’, product size as P80 and maximum and finally the type of circuit open/closed you are designing

Power-based comminution calculations using Ausgrind

• The SAG Power Index (SPI) test was developed by Starkey and Dobby (Starkey and Dobby, 1996) as the AG/SAG equivalent to the work index test. A SAG mill is operated in closed circuit

TECHNICAL NOTES 8 GRINDING R. P. King

2009-7-30 · LG A mill power equation for SAG mills. Minerals and Metallurgical Processing. Feb 1990 pp57-62. Gross power No load power Net power drawn by the charge (8.13) The net power is calculated from Net power KD2.5L e! c./ Watts (8.14) In equation 8.14, D is the diameter inside the mill liners and Le is the effective length of the mill including the conical

(PDF) Power-based comminution calculations using

Published by the Canadian Institute of Mining, Metallurgy and Petroleum AG/SAG mill performance is commonly measured and evaluated by means of the AG/SAG specific energy (kWh/t),

FREDA REBECCA SAGMILLING CIRCUIT OPTIMIZATION

2021-3-26 · provide information regarding the eﬀect of changes in ﬁll level on SAG mill power and throughput. Therefore, variables capable of explaining how changes in the PSD aﬀect mill ﬁlling are required. They could be inferred based on the measurements delivered by visual sensors (Nunez F and Silva D, 2011).

USING THE SMC TEST® TO PREDICT COMMINUTION

2020-3-24 · AG/SAG mill and crusher circuit simulations through the use of JKSimMet. Independent of this it can be used in power-based calculations, which in conjunction with the Bond ball work index test, enable the prediction of the specific energy of comminution circuits where such circuits include combinations of any of the following equipment:

Optimizing Performance of SABC Comminution Circuit of

2017-5-13 · operating at 90% of its maximum power. The combined power draw of the SAG mill and ball mill was 8658 kW, which caused partial over-grinding. From experience in processing plants outside of China, the power rating of the ball mill should be higher than that of the SAG mill [5]. The pebble crusher had an over-powered conﬁguration.

SAGMILLING.COM .:. Mill Critical Speed Determination

Calculations. Millspeed Sliderule Pipe Launder Liner Height Mill filling. Mill Critical Speed Determination. The "Critical Speed" for a grinding mill is defined as the rotational speed where centrifugal forces equal gravitational forces at the mill shell's inside surface. This is the rotational speed where balls will not fall away from the mill

A Method of C alculating Autogenous/ Semi-Autogenous

2018-2-20 · of the energy required by a SAG mill. Put another way, the SAG mill energy required according to this statement, is 2.5 times more than the Ab value to produce the same degree of particle breakage. There is a speci ﬁ c gravity factor that affects AG/SAG power draw. The lighter material, in the 2.5 speciﬁ c gravity (SG)

A comparative

2018-2-20 · The power calculations do not include any additional design factors. The installed power was estimated based on the recommendation by Doll (Doll, 2012) considering the various power losses in the transmission system. The estimated SAG mill power includes a correction for the interstitial mill filling. In the case of the estimated ball

USING THE SMC TEST® TO PREDICT COMMINUTION

2020-3-24 · AG/SAG mill and crusher circuit simulations through the use of JKSimMet. Independent of this it can be used in power-based calculations, which in conjunction with the Bond ball work index test, enable the prediction of the specific energy of comminution circuits where such circuits include combinations of any of the following equipment:

Autogenous and Semi-Autogenous Mills FLSmidth

Single stage SAG Mills are very beneficial in reducing CAPEX for plants with a staged throughput approach. When future tonnage is to be increased, the SAG Mill can feed downstream ball milling to boost capacity. Fuller-Traylor SAG/AG Mills range in size from 4.3m through 12.2m in diameter with powers as high as 28,000 kW.

Optimizing Performance of SABC Comminution Circuit of

2017-5-13 · operating at 90% of its maximum power. The combined power draw of the SAG mill and ball mill was 8658 kW, which caused partial over-grinding. From experience in processing plants outside of China, the power rating of the ball mill should be higher than that of the SAG mill [5]. The pebble crusher had an over-powered conﬁguration.

SINGLE STAGE SAG/AG MILLING DESIGN orway.au

2014-10-1 · SAG mill (4% ball charge, 90% Nc) A cross between AG and SAG for average competency, abrasive ores. Typically operated in RSA on Witwatersrand Gold Ore Driefontein (Underground), Kloof, Jacobina 6 SAG mill with recycle crusher (8 15% ball charge) Competent ores, better suited to coarse grind sizes. High aspect mills are recommended to

Metcom Training Metcom Technologies

To determine mill power draw characteristics and capabilities for rod, ball and AG/SAG mills. 3. Mill Power and Charge Level Measurements To determine the actual mill power draw and volumetric load of your mill from plant readings and measurements. 4. Work Index Efficiency To determine the Work Index calculations for evaluating grinding circuit

SAG mill wear optimization using DEM simulation

2018-3-13 · Overall, SAG mills are expensive to operate due to several factors, including high power consumption and the need to frequently replace the liner, which comes with a steep price tag. Stopping mill equipment is not a desirable alternative, so the best way to resolve SAG mill challenges is to use simulation technology for equipment design

Magnetic Separation Techniques to Improve Grinding

2017-11-21 · As part of this article, there are two Ball Mill Calculations comparing conventional ball mill power consumption (Hogg & Fuerstenau Model) before tramp steel removal (Figure 14) and after tramp steel removal (Figure 15). These calculations indicate the ball charge is reduced from 678 tons to 585 tons (target ball loading).

USING THE SMC TEST® TO PREDICT COMMINUTION

2020-3-24 · AG/SAG mill and crusher circuit simulations through the use of JKSimMet. Independent of this it can be used in power-based calculations, which in conjunction with the Bond ball work index test, enable the prediction of the specific energy of comminution circuits where such circuits include combinations of any of the following equipment:

SINGLE STAGE SAG/AG MILLING DESIGN orway.au

2014-10-1 · SAG mill (4% ball charge, 90% Nc) A cross between AG and SAG for average competency, abrasive ores. Typically operated in RSA on Witwatersrand Gold Ore Driefontein (Underground), Kloof, Jacobina 6 SAG mill with recycle crusher (8 15% ball charge) Competent ores, better suited to coarse grind sizes. High aspect mills are recommended to

Autogenous and Semi-Autogenous Mills FLSmidth

Single stage SAG Mills are very beneficial in reducing CAPEX for plants with a staged throughput approach. When future tonnage is to be increased, the SAG Mill can feed downstream ball milling to boost capacity. Fuller-Traylor SAG/AG Mills range in size from 4.3m through 12.2m in diameter with powers as high as 28,000 kW.

SAG Calculator Edmund Optics

Determine the sag of a surface based on radius of curvature and diameter. Related Product Category: Optical Lenses. View All Now. Was this content useful to you? Thank you for rating this content! Need a Quote? Add a stock number to begin our two-step quote process. start now.

Optimizing Performance of SABC Comminution Circuit of

2017-5-13 · operating at 90% of its maximum power. The combined power draw of the SAG mill and ball mill was 8658 kW, which caused partial over-grinding. From experience in processing plants outside of China, the power rating of the ball mill should be higher than that of the SAG mill [5]. The pebble crusher had an over-powered conﬁguration.

FREDA REBECCA SAGMILLING CIRCUIT OPTIMIZATION

2021-3-26 · the SAG mill amounting to 51.2 t/h affecting mill capacity as this took space and limited the capacity for new feed. Using ModSim simulator, incorporation of a 100 micron screen on the cyclone underflow stream was simulated. The main purpose of the screen is to reduce the re circulating load

SAG mill wear optimization using DEM simulation

2018-3-13 · Overall, SAG mills are expensive to operate due to several factors, including high power consumption and the need to frequently replace the liner, which comes with a steep price tag. Stopping mill equipment is not a desirable alternative, so the best way to resolve SAG mill challenges is to use simulation technology for equipment design

Magnetic Separation Techniques to Improve Grinding

2017-11-21 · As part of this article, there are two Ball Mill Calculations comparing conventional ball mill power consumption (Hogg & Fuerstenau Model) before tramp steel removal (Figure 14) and after tramp steel removal (Figure 15). These calculations indicate the ball charge is reduced from 678 tons to 585 tons (target ball loading).

How grinding mill design changed over the last 30

2020-6-3 · When the first 42 foot SAG mill was designed and manufactured around 2010-11, there were a lot of issues with getting such big equipment pieces fabricated and machined. The costs go up exponentially as we try to push the envelope. That challenge falls on the engineers to optimize mill design using creative ways.

Difference Between Sag Mill vs Ball Mill mech4study

2017-10-12 · SAG mill make use of steel balls included with some large and hard rocks for grinding. These mills utilize the balls in making the large fragments of materials broken into pieces. The ball charge of a SAG mill is about 9% to 20%.This process takes place inside the large rotating drum of SAG mill which is filled with balls partially.

sag mill design calculations vinsdescopains.ch

sag mill design calculations AG Autogenous & SAG Semi-Autogenous Mill 2018-4-17 The SAG mill was sized with 746 kW to give a 25% contingency for power swings on the calculated power. The ball mill was sized at 1120 kW. Total installed power for comminution exceede

(PDF) Sag-tension Calculations A Tutorial Developed

Sag-tension Calculations A Tutorial Developed for the IEEE TP&C Line Design Subcommittee. S. U . N. Rio Darputra. S. U . N. Rio Darputra. Related Papers. Sag and Tension of Conductor. By Sead Saric. Electric Power Generation, Transmission, and Distribution. By Malek Douiri. Transmission Line Parameters. By Godfrey Mthombene.

SINGLE STAGE SAG/AG MILLING DESIGN orway.au

2014-10-1 · SAG mill (4% ball charge, 90% Nc) A cross between AG and SAG for average competency, abrasive ores. Typically operated in RSA on Witwatersrand Gold Ore Driefontein (Underground), Kloof, Jacobina 6 SAG mill with recycle crusher (8 15% ball charge) Competent ores, better suited to coarse grind sizes. High aspect mills are recommended to

Optimizing Performance of SABC Comminution Circuit of

2017-5-13 · operating at 90% of its maximum power. The combined power draw of the SAG mill and ball mill was 8658 kW, which caused partial over-grinding. From experience in processing plants outside of China, the power rating of the ball mill should be higher than that of the SAG mill [5]. The pebble crusher had an over-powered conﬁguration.

SAG Calculator Edmund Optics

Determine the sag of a surface based on radius of curvature and diameter. Related Product Category: Optical Lenses. View All Now. Was this content useful to you? Thank you for rating this content! Need a Quote? Add a stock number to begin our two-step quote process. start now.

2016-12-12 · The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific

Benchmarking: Specific Energy Consumption Models

2020-5-20 · Show details of benchmarking. Benchmarking: Bond/Barratt SAG Mill Specific Energy Consumption Detour Lake. J. Torrealba-Vargas, J.-F. Dupont, J. McMullen, A. Allaire and R. Welyhorsky, The successful development of the detour lake grinding circuit: from testwork to production.Proceedings of the SAG 2015 Conference, September 2015, Vancouver, Canada, Paper 38.

A Mechatronic Solution Design and Experience with Large

2019-11-18 · tems for SAG-Mills has become more and more common in the recent years. Very high power ratings with excellent dynamic performance and high efficiency over a wide speed range allow advanced optimi-zation of the process. The design of such large mill drive systems requires modern simulation tools to verify the system be-havior.

Difference Between Sag Mill vs Ball Mill mech4study

2017-10-12 · SAG mill make use of steel balls included with some large and hard rocks for grinding. These mills utilize the balls in making the large fragments of materials broken into pieces. The ball charge of a SAG mill is about 9% to 20%.This process takes place inside the large rotating drum of SAG mill which is filled with balls partially.

LOCKED CHARGE STARTS AND YOUR GRINDING MILL

2017-6-27 · SAG and ball mills with grate discharge are not prone to locked charge events because of the high amount of rocks and balls compared to fine ore. The pulp dischargers of a SAG mill continually pump the finer material out of the mill, lowering the total amount of residual fine ore and thus improving the situation in respect to locked charge starts.